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A beginners guide to T-Slot Aluminium Extrusion projects.

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T-Slot extruded aluminium is a versatile material used in many DIY and industrial applications. It consists of aluminium extrusions with a T-shaped slot, which allows for easy and flexible assembly of structures using a variety of connectors and accessories. In this beginner’s guide, we will cover the basics of T-Slot extruded aluminium and how to use it.

3030 T-Slot Black Anodised

Types of T-Slot extruded aluminium: There are many different types of T-Slot extruded aluminium, each with their own unique properties and characteristics. Some of the most common types include 2020, 3030, and 4040 profiles. These profiles differ in size, strength, and weight, and it’s important to choose the right one for your specific application.




Accessories for extruded T slot Aluminium Profile


Accessories and connectors: T-Slot extruded aluminium can be easily assembled using a variety of accessories and connectors. Some common accessories include brackets, hinges, and corner connectors, while connectors can include T-nuts, screws, and bolts. These components allow for easy and flexible assembly of structures and can be adjusted or modified as needed.




T-Slot profile saw


Cutting and machining: T-Slot extruded aluminium can be easily cut and machined to fit your specific needs. A variety of cutting tools can be used, including saws and rotary cutters, while machining techniques such as drilling and tapping can be used to create custom holes or threads.




T Slot extrusion Machine guarding


Applications: T-Slot extruded aluminium can be used in a wide range of applications, including robotics, machine frames, and industrial workstations. It’s also commonly used in DIY projects, such as building furniture or enclosures for electronics.



Advantages: T-Slot extruded aluminium offers many advantages over other materials, such as wood or steel. It’s lightweight, yet strong and durable, and can be easily modified or adjusted as needed. It’s also corrosion-resistant and requires minimal maintenance, making it a popular choice for outdoor or industrial applications.


Are you ready to dive into the exciting world of T-Slot aluminium extrusion projects? Look no further because we have the ultimate beginner’s guide for you!

Design your project carefully

Let’s get real – designing your project is the make-or-break moment. It’s time to put on your thinking cap and make critical decisions. The profile you choose will determine the strength and stability of your final structure. So, take a deep breath and think about the load your project will carry, your connection method, and your budget. Our profiles come in a range of sizes, so you’ll surely find the one that fits your needs like a glove.

Now, it’s time to get creative! Sketch out your frame and decide how you’ll connect the corners. Add some accessories and custom-made parts to make your project stand out. It might seem daunting but don’t worry if you’re not an expert in design. Take inspiration from similar projects and study how they were built and performed. And if you’re still unsure, our experts are always ready to lend a hand.

Remember, this is your chance to create something that’s truly unique and functional. With T-Slot extruded aluminium, the possibilities are endless. So take your time, and let’s create something amazing together!

Cut your material.

 Professional T Slot Aluminium cutting saw

Now, let’s talk about joining T-Slot extrusions. Before you start cutting your material, it’s important to understand how you will join the pieces together. Safety should always come first, so make sure you have the right tools and protective equipment. Accurate and precise cuts are essential for a high-quality end product, so take your time and measure twice before cutting once. And if you don’t have the right equipment, don’t worry! We offer a cutting service that can save you time and hassle.

Once you’re confident in your cut list, it’s time to work out how much aluminium you will need. To minimise wastage and ensure you get the most out of your materials, we recommend using a cut list optimiser. This handy tool will help you eliminate unnecessary waste and save you money in the long run.

At the end of the day, your project’s success hinges on your attention to detail and careful planning. By taking the time to plan out your design, choose the right materials, and utilise the best tools and techniques, you’ll be on your way to creating something truly exceptional. So, let’s get to it!





Drill and tap your profile.


Machining T Slot Aluminium Profile


Now, let’s talk about drilling and tapping. This step can be the most time-consuming part of the project, but with the right equipment and information, you can produce a high-quality end product. To drill accurate holes without causing cosmetic damage to the profile, we recommend using a drill press or drill guide. And if you need extra help, our drilling and tapping service is always available.

To ensure we get it right, we need as much accurate information as possible. If you have access to a CAD system, we can use Solidworks models or step files to work out where you need the profile drilled or tapped. However, a simple hand-drawn sketch is usually all we need, as long as it contains all the relevant dimensions. You can upload your drawings directly to our tapping and drilling page for easy and hassle-free processing.

At the end of the day, we want to make sure you have everything you need to create a high-quality end product. Whether you need help with design, cutting, or drilling and tapping, our team is always here to help. So let’s get started and create something amazing together!


Assembling your project


45 series T-Slot connection

Finally, it’s time to assemble your project! And the best part? It’s the fun part! Most T-Slot projects can be fully assembled using basic tools, typically just an Allen key. The best part is that you won’t need to do any welding, grinding, surface preparation, or painting. With a bit of experience, you’ll be amazed at how easily and quickly your projects come together.

Assembling your project is where you get to see all your hard work and planning come to life. It’s time to make any final adjustments and tweak the details until you’re satisfied with the final product. And with T-Slot extruded aluminium, you can easily modify or adjust your structure as needed without having to start from scratch.

So, grab your tools and let’s get assembling! With a little bit of patience and attention to detail, you’ll have a high-quality, custom-made project that’s both functional and visually appealing. And if you need any help along the way, our team of experts is always here to offer advice and guidance. Let’s create something amazing together!

T-Slot automated lifter


aluminiumprofileT-Slot aluminium extrusion conveyor



In conclusion, creating a high-quality T-Slot aluminium extrusion project requires careful planning, precise cutting, and meticulous assembly. By taking the time to design your project carefully, choose the right materials and accessories, and assemble it with care, you’ll achieve a final product that’s both functional and visually appealing.

At T-Slot Extrusions, we offer a wide range of profiles and accessories, as well as expert advice and services to help you along the way. Whether you’re a beginner or an experienced builder, we’re here to help you create a project you can be proud of.

So, what are you waiting for? Let’s get building! With our support and your creativity, you’re sure to create something amazing. Happy building!



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T Slot Aluminium Profiles



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